Welding/fabrication thread.

[turbotalon1g]

Wanted to post a welding/fabrication thread here to maybe get some help and see what people are up to.

I'm finally up and running after years of owning a welder and not using it.
Here is what I took a few minutes to do today:
So I finally tried it all out, I def. like the lightweight feel of this torch vs. the 17.
Found some scrap metal to practice on, used a wire wheel on my bench grinder to clean it up and i just wiped it off with a clean towel.


Here I just practiced running a bead, the first one I don't think pulse freq was turned on, the second one it was up pretty good, the third longer run it was turned pretty low.


Advice as always is very welcome.

[Halon]

Looks better than I could do. Good luck with it man, I'm sure you'll only get better with time!

[JET]

That top longer one isn't too shabby for just starting out! The hardest part is keeping it consistent. You can see there are spots where the weld is thick than others. Very nice for just starting out and teaching yourself.

[turbotalon1g]

yeah, I was playing with the pedal a bit once I realized that all I was doing was melting the surface.

[carltalon]

Looks pretty good. Id just keep practicing on the flat plates. Then start sticking them together. Once you are pretty good at that try some lap welds and fillet welds. I really want to get a TIG now after playing with yours last week. Keep it up.

[JET]

Yeah, once you get comfortable then try doing welds where the edges don't line up very good and you have a varying gap. Lots of stuff on a car is like that and it is fun to try and fill the gap in.

[Pushit2.0]

Not bad, try and keep your torch angle and gap consistant then it's getting into a rythem of adding filler rod and moving forward.

[Fejery4491]

I'm in the process of building a bowling ball welding table. If you haven't ever seen one, check it out. I think it'll be the greatest thing since sliced bread.

http://www.youtube.com/watch?v=_OnF6_V28DM

[turbotalon1g]

120 amps, no filler. #6 cup.


Backside of welds.


This time I concentrated on keeping the tip close and as perpendicular to the metal as I could, I had troubles with moving along at the right speed and foot control.

[Speedfreak]

Yup, another indicator to watch/learn from is your heat pattern. You can see the heat spreading out as you go, and extends pretty far out. As you begin to figure out angle, distance and pace, your control of foot pedal/heat will be a big part of getting it all down.

[turbotalon1g]

Is it ok that the bead is that narrow? Does the width of the bead even matter?

[Speedfreak]

Bead width looks fine from what I can see.

[Dark2g]

Try lower your amps a bit. Seems like u have plenty of heat there. Also make sure you let the argon run for about 10 seconds at the end of your runs. This will prevent that pitting u see in some of your first ones at the end . Also try feather off the pedal as you heat that metal up especially near the ends. Welds look way better then when I first started so u are off to a great start in my opinion.

[bramagedained]

Originally Posted by Fejery4491

I'm in the process of building a bowling ball welding table. If you haven't ever seen one, check it out. I think it'll be the greatest thing since sliced bread.

http://www.youtube.com/watch?v=_OnF6_V28DM

That is amazing.

[turbotalon1g]

1/8" mild steel, 120 amps, 6 cup. Working right to left. 2% Ceriated tungsten - 3/32" and filler is 3/32"



Same again, having a hard time with moving the puddle with filler

[goodhart]

I should come down with some scrap and watch/learn with you some time

[turbotalon1g]

I am starting to run low on scrap. i need to find some more.

[polishmafia]

Looks like bird poo! But much, much better than I could ever do

[turbotalon1g]

Same stuff, but with a #8 Pyrex cup. Running out of scrap.






1/8" steel, 3/32nd 2% ceriated tungsten, 3/32nd ER70S2 filler, 120 amps, #8 Pyrex cup. Working right to left.


Back side:

[goodhart]

Looking better!