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Old 05-21-2009   #1
Halon
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Join Date: Nov 2003
Location: Blaine
Drives: Teh Bean
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Project: New Headliner

My headliner has been in shambles since I've owned this car. Right where it meets the rear hatch, it was falling down to the point of blocking my view from the rear view mirror. For the last few years, my answer to that was stick somewhere around 30 flush thumb tacks all over to keep it up and out of my way.

Well I'm sick of that. Today I took the interior apart a little and got the headliner off. Too bad I didn't take any before pictures. I think something was living up there at one time because tons of bird seed was up there.

So, got the headliner off. Threw it out in the yard and started tearing off the old fabric. Once I got that off, there was still some kind of foamy/glue crap all over. I used my angle grinder and a sanding pad and lightly went over everything to get as much off as I could without destroying the mold.

Went to JoAnne's Fabric and got a large piece of Felt that is appx 6' x 6'. More then enough for the headliner. I'm hoping to use the leftovers to do the sun visors, and possibly the door inserts.

Brought it home and layed it on the headliner mold and I think I will have plenty left over! Cut out around the headliner, leaving a lot of extra on the ends because I can always cut more off, but can never put more back on.

I'm going to keep a running tab on how much this project is costing in the end, so those of you who also have horseshit headliners can see just how cheap/easy this is, and maybe motivate others to do it as well!!

(1) 6' x 6' sheet of felt = $9.29
(1) 11 oz. can of Loctite High Performance Spray Adhesive = $6.92

TOTAL = $16.21
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1991 TSi AWD E85 - BEP S362, DSMLink V2, Built 2.0L Idle Vid 628hp Graph 541hp Vid 10.93@137 Vid
1992 SC300 E85 - BW 84-75, Vlad Infinity, NA-T, 6spd Idle Vid 709hp Graph 709hp Vid 11.1@131 Vid
2006 Bayliner 195 - Carbed 5.0 Top Speed Test

Last edited by Halon; 05-22-2009 at 04:39 PM..
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