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Old 04-06-2015   #1
goodhart
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Re: Mark's 1G Winter Projects

Quote:
Originally Posted by Mark Leasure View Post
deck surface has been stinted.
what is that?
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Old 02-04-2015   #2
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Re: Mark's 1G Winter Projects

Excellence as always Mark, well done.
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Old 04-05-2015   #3
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Re: Mark's 1G Winter Projects

What are the measurements on the 3kgt rear end compared to a 1g rear end? That rear end should hold a lot more better I would think.
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Old 04-05-2015   #4
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Re: Mark's 1G Winter Projects

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What are the measurements on the 3kgt rear end compared to a 1g rear end? That rear end should hold a lot more better I would think.
Not exactly sure on the measurements, its way bigger with larger everything! I shouldn't have any issues.
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Old 04-05-2015   #5
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Re: Mark's 1G Winter Projects

Looks great mark !!
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Old 04-06-2015   #6
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Re: Mark's 1G Winter Projects

Amazing build.
Can't wait to see you beat that cage cert.
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Old 04-06-2015   #7
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Re: Mark's 1G Winter Projects

Another 100 pounds?!?!?! You crazy son!

I'll give a +1 to MAP's engine building program; Alex built both of the 2.0's for my X and I've had nothing but good luck and solid performance from them.
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Old 04-06-2015   #8
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Re: Mark's 1G Winter Projects

So awesome, love this!
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Old 04-06-2015   #9
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Re: Mark's 1G Winter Projects

Badass, simply badass.
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Old 04-06-2015   #10
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Re: Mark's 1G Winter Projects

So clean, good luck this season!
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Old 04-06-2015   #11
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Re: Mark's 1G Winter Projects

I love how you build most all your parts Mark. I wish I was more handy in the fabrication department to do that. It makes it that much more satisfying when you run what you do.
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Old 04-07-2015   #12
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Re: Mark's 1G Winter Projects

Forgot to ask, how are you bolting up the rear section of the driveshaft? Do the 3kgt and 1g have the same pilot and mounting bolt on the pinion flange?
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Old 04-08-2015   #13
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Re: Mark's 1G Winter Projects

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Originally Posted by b00sted_spyder View Post
Forgot to ask, how are you bolting up the rear section of the driveshaft? Do the 3kgt and 1g have the same pilot and mounting bolt on the pinion flange?
The pinion flange pilot is the same size, so it self-aligns. The bolt pattern on the flanges are different and the rear end needs another set of holes to adapt to the 1G driveshaft flange.

The mounting of the rear end is where it gets difficult. No bolt holes line up and you basically start over with the fabrication of the mounting. The rearend needs to be modified so that it fits the smaller 1G subframe. I ended up cutting two of the mounting points on the nose of the rearend because they protruded out too far and were interfering with the subframe. There a total of three points on each side, so I wasn’t too worried that I’m not using all the points.
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Old 04-10-2015   #14
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Re: Mark's 1G Winter Projects

I'm not familiar with 'stinting' the deck surface, can you explain or provide pictures?

what's the reason for the oil heater? Reduce warmup time before runs?
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Old 04-10-2015   #15
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Re: Mark's 1G Winter Projects

Stinting reinforces the deck surface of the head in spots where head gaskets tend to fail. It is done by milling holes in the deck surface at the weak points around the deck. Then pressing in solid aluminum rod in the holes, the rod is tig welded into the head. There are two locations per cylinder. It was MAP's recommendation, as they had successful experience with it.
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Old 04-12-2015   #16
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Re: Mark's 1G Winter Projects

Simply awesome man! I love following what you do, you sir are world class! Cant wait to see this thing!

PS: Love my 2.3 that MAP built as well, very solid motor
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Old 05-06-2015   #17
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Re: Mark's 1G Winter Projects

It's alive! Started it yesterday, all is good. It fired right up. 0 issues! I got the custom axles back too. Tomorrow it goes in for an alignment.

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Old 04-13-2015   #18
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Re: Mark's 1G Winter Projects

Wow, never heard of stinting before. Very interesting.
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Old 04-13-2015   #19
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Re: Mark's 1G Winter Projects

So the welded plugs essentially are filling in gaps caused by the water jacket to reinforce the deck surface? Very interesting!
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Old 04-18-2015   #20
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Re: Mark's 1G Winter Projects

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So the welded plugs essentially are filling in gaps caused by the water jacket to reinforce the deck surface? Very interesting!
Exactly it!

I'm getting very close to starting it up now. I called DSS and they said my axles would be done next week. Its all coming together for this racing season!
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