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Old 08-14-2008   #1
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Re: My Winter Upgrades

basically the reason i am going to the dyno day
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Old 08-14-2008   #2
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Re: My Winter Upgrades

Some pics.

Here's the looong coupler I used for the lower IC pipe. It may not be the most efficient design in the world, but it made fitment so much easier which is why I like it.

Also just powder coated this valve cover the TKR Mark gave me. It will be going on my car. I was going for a somewhat OEM look, but with a little twist. So instead of the stock silver/grey and red, I did it in Gunmetal and red. I think it'll go well because all of my piping is gunmetal as well.


Mark if you're reading this, my plan is to coat your 2 valve covers tomorrow. I'll let you know how it goes.
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Old 08-14-2008   #3
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Re: My Winter Upgrades

The valve cover is awesome!
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Old 08-14-2008   #4
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Re: My Winter Upgrades

Looking good in the neighborhood.
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Old 08-15-2008   #5
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Re: My Winter Upgrades

I like the VC.
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Old 08-15-2008   #6
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Re: My Winter Upgrades

That valve cover looks really nice.
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Old 08-15-2008   #7
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Re: My Winter Upgrades

Nice work b!
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Old 08-17-2008   #8
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Re: My Winter Upgrades

Got the IC pipe coated as well. Also got the TB back from Kevbo, thanks again man!

Everything is back together. Now to just get it running right!

The new VC looks pretty good I think!
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Old 08-17-2008   #9
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Re: My Winter Upgrades

looks good
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Old 08-18-2008   #10
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Re: My Winter Upgrades

That looks damn good. The VC is sweet!
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Old 11-16-2008   #11
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Re: My Winter Upgrades

As many know, some bad crap happened and it's getting a little bit of an overhaul right now.

Just thought I'd add some updates...

Pistons/Rods are all installed. I ended up getting a 2G head from Andrew for cheap. Jet has it now and is doing a little bit of port work so it'll mate to my 1G SMIM.

I got my new oil cooler setup on today. I picked up an external oil cooler, and picked up some AN/Push-lock fittings and hose. In the end it cost around $100 for the entire setup. Pretty happy with how it turned out, and the mounted location should work out nicely. She feels pretty sturdy

Here's some crappy cell phone pics!
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1991 TSi AWD E85 - BEP S362, DSMLink V2, Built 2.0L Idle Vid 628hp Graph 541hp Vid 10.93@137 Vid
1992 SC300 E85 - BW 84-75, Vlad Infinity, NA-T, 6spd Idle Vid 709hp Graph 709hp Vid 11.1@131 Vid
2006 Bayliner 195 - Carbed 5.0 Top Speed Test

Last edited by Halon; 11-16-2008 at 05:49 PM..
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Old 11-16-2008   #12
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Re: My Winter Upgrades

Nice, keep up the progress so we can all rock the spring opener.
Also I hope that you put the bumper on to see the clearance.
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Old 11-16-2008   #13
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Re: My Winter Upgrades

Of course I did. The bumper is already back on. Worked out great.
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1992 SC300 E85 - BW 84-75, Vlad Infinity, NA-T, 6spd Idle Vid 709hp Graph 709hp Vid 11.1@131 Vid
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Old 11-16-2008   #14
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Re: My Winter Upgrades

Very nice, that's where I have mine as well.
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Old 11-26-2008   #15
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Re: My Winter Upgrades

Updates:

MAP welded a -10AN bung onto my oil pan for me. The goal there was so I never have to buy another gasket/crush washers for there again, and never deal with leaks there again EVER!

Also, just got in from torquing the rod bolts down. Using ARP Moly Lube, I torqued them to snug, then to 25ft/lbs, then finally to 42ft/lbs. Then loosened and repeated. Got that info from this thread:
http://dsmlink.com/forums/showthread...d+bolts&page=2

Anyhow, I have an oil pan gasket on order from Napa, and should be here Friday. So hopefully Friday I will have the oil pan back on and be done under there.

Then just waiting to get the head back from Jet, as he is port matching it for me. Then bolt everything back up and cross my fingers...
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1991 TSi AWD E85 - BEP S362, DSMLink V2, Built 2.0L Idle Vid 628hp Graph 541hp Vid 10.93@137 Vid
1992 SC300 E85 - BW 84-75, Vlad Infinity, NA-T, 6spd Idle Vid 709hp Graph 709hp Vid 11.1@131 Vid
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Old 11-26-2008   #16
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Re: My Winter Upgrades

Some quick pictures with a real camera.

One is of the new Oil Cooler with the bumper on.
One is of the Oil Pan with bung welded on, and -10 Push-lock fitting that'll be utilized.
Last is of the motor, with one new piston in the freshly honed cylinder. I used a bottle hone on it. I may try to clean the surfaces of those other pistons up a bit since they do have some carbon build-up on them. I tried chemically cleaning and that's as good as I could get them. What else could I use, brass wire brush?
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B-Man - FlexFuel Mafia
1991 TSi AWD E85 - BEP S362, DSMLink V2, Built 2.0L Idle Vid 628hp Graph 541hp Vid 10.93@137 Vid
1992 SC300 E85 - BW 84-75, Vlad Infinity, NA-T, 6spd Idle Vid 709hp Graph 709hp Vid 11.1@131 Vid
2006 Bayliner 195 - Carbed 5.0 Top Speed Test
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Old 11-27-2008   #17
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Re: My Winter Upgrades

Where did u get that oil pan fitting for the pushlock line?
Also good luck with that oil pan gasket there are a lot of mixed reviews.
Wire brush or emery cloth but use care.
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Old 11-27-2008   #18
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Re: My Winter Upgrades

I would never use an oil pan gasket. Just grey RTV but let us know how well it seals up.
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Old 11-27-2008   #19
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Re: My Winter Upgrades

I got the fitting from MAP. It's just a -10AN 45* push-lock fitting.
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1991 TSi AWD E85 - BEP S362, DSMLink V2, Built 2.0L Idle Vid 628hp Graph 541hp Vid 10.93@137 Vid
1992 SC300 E85 - BW 84-75, Vlad Infinity, NA-T, 6spd Idle Vid 709hp Graph 709hp Vid 11.1@131 Vid
2006 Bayliner 195 - Carbed 5.0 Top Speed Test
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Old 11-27-2008   #20
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Re: My Winter Upgrades

You could media/sand/walnut blast the pistons to get the carbon off.
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