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Old 08-30-2006   #1
desolate
91 TSi AWD
 
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Join Date: Oct 2003
Location: St. Paul, MN
Drives: red 91 TSi AWD auto
Posts: 348
Exhaust mani studs

Ok 3 of my exhaust manifold stud holes were stripped. I decided to get a tap & die set and tapped the 3 stripped holes into new shiney 9mm x 1.25 holes. Problem here now is I can't find any 9mmx1.25 bolts or studs at the local hardware store. I'm stuck now, I've searched online with no luck. I've heard about the helicoil inserts but I have never used them. I've measured and it seems like if I tap the hole a little bigger 10mmx1.25 the new studs will be too big and won't fit through the exhaust manifold holes unless I port them bigger which I don't want to. What can I do? What seemed like an easy fix has now become a pita.
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