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-   -   1g 6 bolt 4g63 tsi build (http://www.mitsustyle.com/forums/showthread.php?t=31092)

dsmghost 04-29-2012 10:07 PM

Re: 1g 6 bolt 4g63 tsi build
 
Quote:

Originally Posted by evotuner (Post 405293)
Good looking build man, i sure hope you have something else supporting the car other than the floor jack like in the above picture...i'd hate to see a car come down and sqaush a mofo

haha! there are three jacks under there and only the front of the car is lifted. it's all good.

dsmghost 05-13-2012 05:16 PM

Re: 1g 6 bolt 4g63 tsi build
 
5 Attachment(s)
Fixed the rear motor mount, one of the bolts was broken off in the subframe. I also degreased and painted the engine bay. Im waiting for the clutch to show up from UPS. Then Ill get the motor/trans in. I also windo-welded all my mounts.

scheides 05-13-2012 08:10 PM

Re: 1g 6 bolt 4g63 tsi build
 
Holy crap it looks really good!!!

dsmghost 05-14-2012 08:58 PM

Re: 1g 6 bolt 4g63 tsi build
 
Quote:

Originally Posted by scheides (Post 406534)
Holy crap it looks really good!!!

Thanks, I think so too.

Im still waiting for my clutch via UPS. dsmparts.com sucks

goodhart 05-15-2012 04:24 AM

Re: 1g 6 bolt 4g63 tsi build
 
What did you go with for a clutch?

awd laser 05-15-2012 08:27 AM

Re: 1g 6 bolt 4g63 tsi build
 
Did you do the bearings along with the build?

dsmghost 05-15-2012 09:12 AM

Re: 1g 6 bolt 4g63 tsi build
 
Quote:

Originally Posted by goodhart (Post 406628)
What did you go with for a clutch?

The ACT 2600 kit from dsmparts.com and they are taking forever to ship it.

Quote:

Originally Posted by awd laser (Post 406629)
Did you do the bearings along with the build?

I did replace the front wheel bearings, along with lower ball joints and control arm bushings.

turbotalon1g 05-15-2012 09:26 AM

Re: 1g 6 bolt 4g63 tsi build
 
Nice, i'm doing that same front end work right now!

awd laser 05-15-2012 04:31 PM

Re: 1g 6 bolt 4g63 tsi build
 
Nice! I heard those are a pain in the ass to replace! How long did it take you? But great build man hope to see you on the road this summer!

dsmghost 05-15-2012 08:02 PM

Re: 1g 6 bolt 4g63 tsi build
 
Quote:

Originally Posted by turbotalon1g (Post 406633)
Nice, i'm doing that same front end work right now!

Nice, if I knew the control arm bushings were bad at the time I ordered the ball joints online, I would have ordered complete control arms. It would have been more cost effective than buying the bushing kit and ball joints separately.

Quote:

Originally Posted by awd laser (Post 406673)
Nice! I heard those are a pain in the ass to replace! How long did it take you? But great build man hope to see you on the road this summer!

Thanks, most people say its a pain in the ass because they dont even know how to do it at all. It didnt take me long at all on a hydraulic press, pretty easy actually. I hoping on getting it running this week, once my clutch shows up.

dsmghost 05-15-2012 08:12 PM

Re: 1g 6 bolt 4g63 tsi build
 
1 Attachment(s)
I ended up ordering the new corner markers, I know now I should have ordered the clear corners. Anyways they really make the headlights look pretty bad. I think ill try one of the headlight restoration kits and see if it helps clear them up.

awd laser 05-15-2012 10:51 PM

Re: 1g 6 bolt 4g63 tsi build
 
Haha cool I'll probably do mine too once I get my clutch situation fixed! Lol

dsmghost 05-19-2012 08:17 PM

Re: 1g 6 bolt 4g63 tsi build
 
1 Attachment(s)
Im still waiting for the clutch from dsmparts.com, im so pissed.

Anyways, I notice my oil cooler is dented in on the face. Im not taking any chances on it leaking so Im going to change it out before I install the motor.

If you have a spare one let me know!
http://www.mitsustyle.com/forums/showthread.php?t=31566

dsmghost 05-21-2012 08:44 PM

Re: 1g 6 bolt 4g63 tsi build
 
2 Attachment(s)
I replaced the dented oil cooler, installed the battery tray and replaced the battery terminals. Still waiting for the delivery of my ACT 2600 clutch kit and Innovate LC-1 Wideband.

dsmghost 05-22-2012 08:48 PM

Re: 1g 6 bolt 4g63 tsi build
 
I ordered ECMlink v3 and sent my ECU out today to get socketed. My Wideband and clutch will arrive by Thursday.

goodhart 05-22-2012 10:59 PM

Re: 1g 6 bolt 4g63 tsi build
 
Nice!

dsmghost 05-24-2012 10:14 PM

Re: 1g 6 bolt 4g63 tsi build
 
2 Attachment(s)
Clutch finally showed up. Now Ill put the car together, but I dont have a day off for 7 more days. Today ECMtuning received my ECU.

dsm_talontsi 05-24-2012 10:32 PM

Re: 1g 6 bolt 4g63 tsi build
 
Quote:

Originally Posted by dsmghost (Post 407233)
Clutch finally showed up. Now Ill put the car together, but I dont have a day off for 7 more days. Today ECMtuning received my ECU.

FINALLY, been waiting FOREVER for this day to come. Im very happy to see everything going smooth now. All the hard work will pay off. Cant wait to see that v3, making that 4g63 run perfect! We're :score009: of the way done

dsmghost 05-27-2012 03:51 PM

Re: 1g 6 bolt 4g63 tsi build
 
3 Attachment(s)
Bolted the trans on the motor and dropped them in the car. My ECU is being shipped back from ECMtuning, so I have a few days to get everything ready.

turbotalon1g 05-27-2012 05:54 PM

Re: 1g 6 bolt 4g63 tsi build
 
who are you guys?

dsmghost 05-27-2012 07:23 PM

Re: 1g 6 bolt 4g63 tsi build
 
Quote:

Originally Posted by turbotalon1g (Post 407342)
who are you guys?

Ha, What do you mean? My buddy got me into DSMs and now we are addicted. We just picked him up a 91 gst today

goodhart 05-27-2012 11:39 PM

Re: 1g 6 bolt 4g63 tsi build
 
I think he means have you been to any meets or do any of us know you? I know I would love to check this thing out! I still miss it, but just a little. ;)

dsm_talontsi 05-27-2012 11:53 PM

Re: 1g 6 bolt 4g63 tsi build
 
Quote:

Originally Posted by dsmghost (Post 407343)
Ha, What do you mean? My buddy got me into DSMs and now we are addicted. We just picked him up a 91 gst today

Haha Isnt every dsm enthusiast? Yep the gst is pretty fun, not when it started raining tho. Thanks schmitty! Looks like i'm gonna need to come get tires soon now AJ.

sleepydsm 05-28-2012 05:47 AM

Re: 1g 6 bolt 4g63 tsi build
 
You mean to tell me there is a new generation of people modding 1gs?! wow!

turbotalon1g 05-28-2012 09:44 AM

Re: 1g 6 bolt 4g63 tsi build
 
Quote:

Originally Posted by goodhart (Post 407355)
I think he means have you been to any meets or do any of us know you? I know I would love to check this thing out! I still miss it, but just a little. ;)

Yeah, you guys have the bug thats for sure!
I'd like to check out the rides, you guys should come out to some meets.

dsmghost 05-30-2012 07:04 PM

Re: 1g 6 bolt 4g63 tsi build
 
Quote:

Originally Posted by turbotalon1g (Post 407362)
Yeah, you guys have the bug thats for sure!
I'd like to check out the rides, you guys should come out to some meets.

Yup, cant wait!

dsmghost 05-30-2012 07:09 PM

Re: 1g 6 bolt 4g63 tsi build
 
10 Attachment(s)
Got the motor/trans in, rolled it out of the garage to take some pics. I still have a lot of small stuff to complete now, shouldn't be much longer.

turbotalon1g 05-30-2012 08:24 PM

Re: 1g 6 bolt 4g63 tsi build
 
damn dude looks good!

ECono powa babay!

dsmghost 05-30-2012 10:22 PM

Re: 1g 6 bolt 4g63 tsi build
 
Quote:

Originally Posted by turbotalon1g (Post 407496)
ECono powa babay!

haha yeah econo power, they refurbish old Interstate batteries.

C3L1CA 05-31-2012 12:09 AM

Re: 1g 6 bolt 4g63 tsi build
 
Looking good!!

dsm_talontsi 05-31-2012 11:53 AM

Re: 1g 6 bolt 4g63 tsi build
 
Quote:

Originally Posted by dsmghost (Post 407495)
Got the motor/trans in, rolled it out of the garage to take some pics. I still have a lot of small stuff to complete now, shouldn't be much longer.


GORGEOUS!!! Looks really good.

dsmghost 05-31-2012 10:55 PM

Re: 1g 6 bolt 4g63 tsi build
 
2 Attachment(s)
:woohoo1:

goodhart 05-31-2012 11:48 PM

Re: 1g 6 bolt 4g63 tsi build
 
So when are you getting tuned? ;)

dsmghost 06-01-2012 09:07 PM

Re: 1g 6 bolt 4g63 tsi build
 
Quote:

Originally Posted by goodhart (Post 407568)
So when are you getting tuned? ;)

I'm hoping by the end of this month, I don't know how far ahead Shane is booked but I'll call him when I have the car together and the cash.

badinblack 06-01-2012 09:53 PM

Re: 1g 6 bolt 4g63 tsi build
 
Nice build makes me want to find a clean 1g. Nice work man!

dsmghost 06-05-2012 11:13 PM

Re: 1g 6 bolt 4g63 tsi build
 
Quote:

Originally Posted by badinblack (Post 407621)
Nice build makes me want to find a clean 1g. Nice work man!

Thank you!

Update: Ive installed all piping from turbo to throttle body. Installed fuel rail, fuel filter and lines. Pulled the right rear strut to fix upper mount issue, and right now the fuel tank is draining out the old E85. I also bought cleaner headlights than the ones pictured above. I installed the Innovate wideband kit/gauge, and calibrated it. Installed the ecu and bought a laptop to keep in the car, did the first test connection with V3 tonight. I plan on starting the car for the first time tomorrow night.

I just need to buy gasoline and some gear oil.

Constant_Project21 06-06-2012 12:12 AM

Re: 1g 6 bolt 4g63 tsi build
 
Nice!! You got through this pretty quick!

4*G*6*3 06-08-2012 04:27 PM

Re: 1g 6 bolt 4g63 tsi build
 
hey hey looking nice:banana:!

goodhart 06-08-2012 04:37 PM

Re: 1g 6 bolt 4g63 tsi build
 
Started it yet?

dsmghost 06-08-2012 09:56 PM

Re: 1g 6 bolt 4g63 tsi build
 
Quote:

Originally Posted by 4*G*6*3 (Post 408118)
hey hey looking nice:banana:!

Thanks!

Quote:

Originally Posted by goodhart (Post 408124)
Started it yet?

Yes, I got it started last night, runs really well. I drove it around the block a few times, which revealed a heavily leaking transfer case and a terrible scraping type noise from the driveshaft/transfer case area. I havent checked it out very well yet, besides making sure the heat shields were clear from the driveshaft. So I have a few things to fix before getting tuned so I can daily drive this thing.


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