View Single Post
Old 12-24-2015   #54
bramagedained
 
bramagedained's Avatar
 

Join Date: May 2010
Location: KY/MN/Afghanistan
Drives: EVO IX SSL
Posts: 413
Re: My "new" car/project.

Assembly.

All the parts (minus brakes) going into the car:



The first thing I did was assemble my new shocks. Koni adjustable shocks and 250lb/in springs. The strut tubes are part of the kit and custom made to work with everything else in the swap.

This little spacer goes inside the tube, so the inside is the correct length for the Koni damper. It's contoured to matched the shape at the bottom of the Koni:



Everything else is simple to assembly and I forgot pictures. The lower spring perch is adjustable for ride height. The tube is filled with a small amount of oil, the logic behind it is so the cartridge can better transfer heat to the tube itself. It also stops the cartridge from corroding itself into the tube.

The tops are two of the 5 pieces re-used with this swap.



Control arms ready to assemble:



In goes the new subframe dropdown and mustache bar. While the old mustache bar was very much a leaf spring, this one is solid aluminum and not made to give a whole lot.

This is where I started to be really amazed by the kit. Parts are very close, but, don't touch.





Now, I could have fought with the driver's side bolt for the diff, but, I chose not to and just drilled a hole in the spare tire will that I'll get a plug for. Eventually(maybe even this winter) I'm putting a fuel cell in the car so all that sheet metal will be cut out anyway.



Next to prep the diff I replaced the pinion and axle seals. I know the pinion seal was bad and I realized it would be dumb to not replace the axles seals as well while I had it out of the car:





I forgot to take a picture of putting in the front diff mount. I had to grind down some spot welds and knock off a tab that was used as an exhaust hanger. This is apparently only present here on the 260z and not the 240z or 280z.

I had help wrestling the much bigger Ford 8.8" into the car. A transmission jack(which I don't have) would have made this much, much easier.





The factory rear part of the subframe is re-used which holds the rear of the control arms. I had to massage it some with a hammer so it would clear the drain plug on the diff. But, only by 1/4" or so. I could have assembled as-is, but, didn't want it to touch.

Everything from here-on was so easy and quick I forgot to take pictures. After the diff was in, I only had an hour and a half into putting everything else back together.

New upright/axles:


New struts and brakes:



Stainless brake lines now run from the hardline to the caliper.

And that was that, I threw on a pair of old DSM spares(since the rear bolt pattern is now 5x114.3) I got for cheap from Brownman so I could set the car back on the ground and push it back to the side of the garage on the car dollies.

Last edited by bramagedained; 12-24-2015 at 06:10 PM..
bramagedained is offline   Reply With Quote