JohnnyT's C5 Z06 Build Thread
 

I like reading build threads, so figured I'd share mine here too.

I'll start from the beginning and work my way up to where I'm at today.

I picked up a 2002 C5 Z06 in May of 2010 nearly bone stock minus a C6Z shifter, flowmaster axleback, and other small goodies like a shorty antenna, partition, etc. It had 28k miles on it when I bought it - figured $22k was a pretty reasonable deal considering it was super clean and local. Here's how she looked the day I bought her:

http://oi55.tinypic.com/2z55089.jpg

The first 'season' I got a few basic things done - tinted the windows 20% , installed a Vararam CAI and lowered the car using C6 bolts and longer rears. I somehow managed to find my dream set of wheels locally on Craigslist - CCW SP500s. 18x10 fronts with 275/35s and 19x11.5 rears with 305/30s. I replaced the Blowmasters with a Borla XR-1 catback and got it tuned by Carl @ CJTunes. She put down average #s - 360whp/355wtq. After season one here's the refresh:

http://oi55.tinypic.com/2yxkosy.jpg

http://oi46.tinypic.com/npq8ic.jpg

http://oi42.tinypic.com/14rvgm.jpg

Re: JohnnyT's C5 Z06 Build Thread
 

The second 'season' things got a bit more interesting. I wanted to keep it N/A for as long as I could so I went with a fairly aggressive custom grind cam - 238/240 - .600" / .600" on a 112 LSA + 2 and paired it with a set of LG SuperPro 1 3/4" LTs, X-pipe, and replaced the Borla XR-1 with a GHL axle-back. Here's a few build pics:

http://oi52.tinypic.com/m7ckrl.jpg

http://oi52.tinypic.com/28jgo5j.jpg

http://oi53.tinypic.com/5exq2w.jpg

Out with the old:

http://oi53.tinypic.com/zvq4nt.jpg

In with the new:

http://oi54.tinypic.com/bhaxb5.jpg

After the tuning was all said it done she put down 427whp / 394wtq. Overall she finally sounds like she should. Drivability is overall still very good, and boy does this thing pull like a train. At 3k it starts to pick up pretty good and by 5k it's screaming as the hp keeps climbing to redline. The sound is bliss. Absolutely no drone, ever, and I'm pretty sure my neighbors hate my guts. One told me every time I drive by, nearly at idle, it shakes his house. It's so worth it:

Skip to about 50 seconds in for idle/rev:


http://www.youtube.com/watch?v=UZXzpj70qAk&hd=1

http://oi52.tinypic.com/2z73ltl.jpg

http://oi44.tinypic.com/99gsj6.jpg

Re: JohnnyT's C5 Z06 Build Thread
 

On to 'season' three. Not a whole lot new here. I finally got rid of the crap stock seats and replaced them with a set of microsuede Corbeau A4s as they're one of the only few that fit this car. Since it's not seeing a ton of track time I wanted something supportive, but not a race bucket. These are by far one of the best mods I've ever done - very comfortable and worlds more supportive:

http://oi46.tinypic.com/315o1nb.jpg

I also converted to e85 and with that came new injectors and a re-tune. Overall, she runs a good 20* cooler now and the extra octane sure doesn't hurt engine longevity. I went on the rollers later that year and threw down:

422whp / 405wtq

Dyno vid:


http://www.youtube.com/watch?v=S1bC8u7pP9E&hd=1

Graph:

http://oi45.tinypic.com/i3bbdy.jpg

Of course I'm happy with the peak #'s compared to my stock dyno (360whp/355wtq), but I was more concerned with WHERE I picked up the power, so I went ahead and graphed the comparison. To me, it's MUCH more interesting:

http://oi46.tinypic.com/2mfdug2.jpg

All in all, I picked up a good 15-60whp and 20-50wtq. within the powerband and the meat of the power is right where I wanted it with the cam.

Re: JohnnyT's C5 Z06 Build Thread
 

Spring 2013 teaser:

http://oi49.tinypic.com/hrycdg.jpg

Parts list:

- ACI front lip and side skirts
- Mantic ER2 clutch/flywheel (installed)
- New slave, speed bleeder, other necessary clutch parts (installed)
- Poly torque tube couplers (installed)
- Ported FAST 92 intake manifold
- Ported LS2 throttle body
- Catch can
- Shift knob

The exterior will get a nice refresh with the new body parts and I have a couple other plans not mentioned.

Oh, and I wasn't really planning on this, but it was too good of a deal to pass up. I found a set of GM T1 sway bars with spherical endlinks for a ridiculous $200. I plan on PC'ing them to match the color of the red brake calipers. The front's a ridiculous 38mm (~1.5"), while the rear is a stout 27mm (~1"). These things are burly. Should help keep her pretty flat around the twisties...

http://oi50.tinypic.com/35mmtk3.jpg

Re: JohnnyT's C5 Z06 Build Thread
 

Nate over at One-Guys-Garage was kind enough to tackle the drivetrain install for me. Car's home now and I only got to put a few miles on it but I'm loving it so far. Engagement point is about 1/3 to halfway up now and although I still have to break in it, the pedal feels fantastic (nearly stock, if not lighter) and I can tell this thing will hold plenty more than I'll throw at it.

http://sphotos-a.xx.fbcdn.net/hphoto...82026778_n.jpg

Now I'm just waiting on warm weather to get the body pieces painted and do the intake job and tune!

Re: JohnnyT's C5 Z06 Build Thread
 

Oh, and for those curious the lip kit I bought will look like this. Nothing crazy, but should be a nice touch. I just hope it works well with the wheels. We'll see soon enough.

http://i717.photobucket.com/albums/w...ntsplitter.jpg

Re: JohnnyT's C5 Z06 Build Thread
 

Sweet, making me want an LS motor car more and more!

Re: JohnnyT's C5 Z06 Build Thread
 

Soon ls cars will take over!!! I love it!

Re: JohnnyT's C5 Z06 Build Thread
 

What do you mean soon? Unless you mean this site.

LS motors already get swapped into everything...lol

Re: JohnnyT's C5 Z06 Build Thread
 

Looks good, bet it rips. I got my LS motor from Nate at oneguys. Seemed like a good guy

I'd be interested in buying your old Z06 intake when you swap to that F.A.S.T. setup

Re: JohnnyT's C5 Z06 Build Thread
 

I want both, v8 and evo

Re: JohnnyT's C5 Z06 Build Thread
 

They're just so compact - that's what really makes them special. Well, that and there's millions of them and they're pretty cheap, easy to mod and reliable.

The 4.8s and 5.3s are quickly becoming the new 'boost friendly' blocks. Hot Rod Magazine strapped an eBay TT kit to a 4.8 and made something like 1,100+hp using a $300 junkyard block and a few easy mods: http://www.hotrod.com/techarticles/h...g_bang_theory/

And here's a stock bottom end 5.3 throwing down stupid numbers with an F1X:


http://www.youtube.com/watch?v=Awa2W6x1h9k&&hd=1

Yeah I got your PM. I'll keep you in the loop when I decide to swap everything. I know she'll run like shit so I need to schedule another tune and work around that too.

You and me both. I used to have a Mazda Speed6 that was fairly hopped up but it just didn't compare to an EVO. Maybe in a few years when this is paid off I'll look at upgrading my daily.

Re: JohnnyT's C5 Z06 Build Thread
 

Johnny, very nice build! What RPM are you shifting / redline at?

Re: JohnnyT's C5 Z06 Build Thread
 

Car looks really nice!

Re: JohnnyT's C5 Z06 Build Thread
 

Stock the redline is 6,800rpm but I think my limiter was set to 7k so I'll carry it. What's your set-up at? I know the base LS1s were 500rpm lower so that extra top end on the LS6 is a good feeling!

Thanks!

Re: JohnnyT's C5 Z06 Build Thread
 

Stock on my car is 5900rpm. When you get a tune they typically bump it up to 6100rpm. Now with a cam I'm shifting at 6800rpm

Re: JohnnyT's C5 Z06 Build Thread
 

You forgot to post pics of the blower setup? :)

Re: JohnnyT's C5 Z06 Build Thread
 

Damn your heads/cam really gave you a big jump! That's gotta feel really nice.

Maybe if I had Murlo's pockets...

Re: JohnnyT's C5 Z06 Build Thread
 

My pockets are empty...

Knoxville knows me, I am a very poor with finances, its all goes to the car haha.

Re: JohnnyT's C5 Z06 Build Thread
 

Car.
Girl.
Money.

Choose one.

Re: JohnnyT's C5 Z06 Build Thread
 

Well that's a no brainer. Car!

Re: JohnnyT's C5 Z06 Build Thread
 

Car + random sluts is where it's at. I chose girl, now I have no car. :(

Re: JohnnyT's C5 Z06 Build Thread
 

Fml I want to mod my car now.

Re: JohnnyT's C5 Z06 Build Thread
 

I saw that you wanted Corbeaus in your other thread. I sold my stock seats for a ridiculous $800 and bought my A4s for $1,050 brand spankin' new. Just sayin'.... :)

Re: JohnnyT's C5 Z06 Build Thread
 

Got the body pieces painted and installed this weekend. Overall I love the new look - although the fitment isn't perfect and seamless, it does look much more aggressive. Definitely gets much more attention too.

Now I just have to powdercoat the swaybars and throw those on, install the intake manifold, tune and I should be pretty well set for the year.

What do you guys think? Crappy cell pics but you get the idea:

http://oi44.tinypic.com/3480eom.jpg

http://oi40.tinypic.com/5juwee.jpg

http://oi41.tinypic.com/4r5cg1.jpg

http://oi41.tinypic.com/35b8b29.jpg

http://oi39.tinypic.com/2e54d29.jpg

Re: JohnnyT's C5 Z06 Build Thread
 

I take it you got the correct versions in the end?
I think they look awesome, I love side skirts on vettes and it matches your front lip perfectly imho.

Re: JohnnyT's C5 Z06 Build Thread
 

sexy!

Re: JohnnyT's C5 Z06 Build Thread
 

Yeah I got the correct ones on Friday and had them painted that night. Picked them up on Saturday morning and threw 'em on.

I REALLY like the new scheme. I was afraid the wheels wouldn't work well but I couldn't have been more wrong.

Now I just have to be even more cautious of driveways and slopes haha.

Re: JohnnyT's C5 Z06 Build Thread
 

Fail.

Re: JohnnyT's C5 Z06 Build Thread
 

You need something on the rear now! I really like the front lip, side skirts are decent, but it doesn't flow to the back. Still much better than stock though!

Re: JohnnyT's C5 Z06 Build Thread
 

Yeah I agree with you. The rear needs something, but unfortunately there's not a nice bolt on rear bumper or diffuser available to help compliment everything.

I'm hoping painting the lower rear fascia black will help but there's not much I can do outside of that. It's a start though...

Re: JohnnyT's C5 Z06 Build Thread
 

Love those side skirts but the front lip im not too hot on, rear does need a little more transition. Looks good!

Re: JohnnyT's C5 Z06 Build Thread
 

I like it a lot as it is. Very nice.

Re: JohnnyT's C5 Z06 Build Thread
 

Looks great, cell phone pics aren't half bad nowadays :)

Re: JohnnyT's C5 Z06 Build Thread
 

Yeah I wish the front lip didn't have the outer sections bow out but there's really not much you can do with the shape of the nose as it is. It does look more subtle in person but hey I know it's not everyone's cup of tea. Just a little something different and not your plain jane C5, and overall I'm pleased with how it turned out.

As for the rear, I'll shoot the lower rear fascia black and see how it goes with everything. I actually did it awhile ago but peeled it off, so maybe this will give you guys an idea:

http://oi56.tinypic.com/nx0wmf.jpg

Thanks!

Thanks! Yeah they actually don't look too bad on the monitor here. Wish I had some sort of photog skills but I'll get a decent shoot done later this year.

Re: JohnnyT's C5 Z06 Build Thread
 

I liked the stock body better, but thats how i feel about most cars.

Re: JohnnyT's C5 Z06 Build Thread
 

That really changed the look of the car. Looking good.

Re: JohnnyT's C5 Z06 Build Thread
 

I love the C5 design. It's my favorite gen but I didn't like that the front nose was noticeably higher compared to the sides and rear. So I decided the lip was a good compromise to set everything level, but the side skirts were needed to help enhance the look I was after. Of course, now the rear sits a bit higher..it's a never ending battle haha. I still don't love that the sides bow outward on the front lip, but it is what it is.

Thanks!

Re: JohnnyT's C5 Z06 Build Thread
 

Looks nice. Would love to see the car sometime

Re: JohnnyT's C5 Z06 Build Thread
 

As long as the weather isn't too bad, I'll be at C&C and B4B on Saturday.