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-   -   Kyle's AWD Spyder Project - Big Money (http://www.mitsustyle.com/forums/showthread.php?t=32223)

bigboostingst 10-16-2012 06:06 PM

Kyle's AWD Spyder Project - Big Money
 
Hey all-

I've been a long time lurker and occasional poster on this site and I figured it was about time I started up a project thread of my own. I've been playing with DSMs for about 7 years now and I'm finally moving on to my dream project (an awd spyder). Unfortunately I recently graduated from college and got my first “big boy” job as a software engineer, I also purchased my first house, so I don’t have as much car time as I once did.

That’s enough of the boring stuff, here is the Evo I sold to fund this project:

http://s925.photobucket.com/albums/a...2/IMAG0383.jpg

This is the 98 Eclipse Spyder Gst that I will be using as a money pit for the next few years (sorry about the crappy cell phone pictures):

http://s925.photobucket.com/albums/a...2/IMAG1054.jpg

http://s925.photobucket.com/albums/a...2/IMAG1055.jpg

http://s925.photobucket.com/albums/a...2/IMAG1057.jpg

The car made the trip back from Mille Lacs without any major issues despite the wealth of problems I knew of when I purchased the car. This spyder was totally stock and in pretty good shape. Rust was my main concern when I was searching for the perfect spyder. It goes without saying, but this one has NONE.

http://s925.photobucket.com/albums/a...2/IMAG1062.jpg

By the time I got the car home, I was already sick of fwd so I decided to start looking for a good 5-spd awd donor car with the lsd rear or course. After a couple days of looking I ended up buying a really clean 95 Eagle Talon TSI AWD (almost a shame to rip this beauty apart):

http://s925.photobucket.com/albums/a...-05_125637.jpg

http://s925.photobucket.com/albums/a...-28_175035.jpg

4seasons69 10-16-2012 07:32 PM

Re: Kyle's AWD Spyder Project - Big Money
 
That talon looks really clean too! Should be a fun project!

TjXiong 10-17-2012 01:16 AM

Re: Kyle's AWD Spyder Project - Big Money
 
Nice. Did you do the awd conversion? Anyway if still and ever want to get rid of the stock rims ill take them off your hands.

scheides 10-17-2012 07:44 AM

Re: Kyle's AWD Spyder Project - Big Money
 
Looks good man! Shame to rip that red one apart but I'm sure it has its own issues :)

Quote:

Originally Posted by TjXiong (Post 416362)
Nice. Did you do the awd conversion? Anyway if still and ever want to get rid of the stock rims ill take them off your hands.

Pretty sure that's the point of this thread :P

bigboostingst 10-17-2012 08:25 AM

Re: Kyle's AWD Spyder Project - Big Money
 
Thanks guys, it’s been a fun project so far. Yep, you are correct scheides the talon had plenty of issues and this thread will be used to track the awd conversion and the addition of many go-fast parts. I will be making a for sale thread and yes I would be willing to sell the chrome Spyder rims and tires feel free to send me a pm.
Here is my progress so far:


This first pic is where the Talon/Eclipse will be staying for the next few weeks:


http://i925.photobucket.com/albums/a...2/IMAG1091.jpg


Here I popped the awd rear subframe out of the talon:


http://i925.photobucket.com/albums/a...2/IMAG1094.jpg


Next was the rear subfame and gas tank on the Eclipse:


http://i925.photobucket.com/albums/a...2/IMAG1111.jpg


Here are the two gas tanks side by side:


http://i925.photobucket.com/albums/a...2/IMAG1112.jpg


After all these parts were out and moved aside it was time to drill out what felt like a hundred spot welds and prepare to weld the awd driveshaft brackets into the spyder:


http://i925.photobucket.com/albums/a...2/IMAG1117.jpg


Then I stripped the spyder frame down to the metal so I could do some welding:


http://i925.photobucket.com/albums/a...2/IMAG1118.jpg

blageo23 10-17-2012 09:20 AM

Re: Kyle's AWD Spyder Project - Big Money
 
Make sure when you are welding those pieces back in you have the driveshaft in place. When I did mine the rear one was not on the correct spot.

TjXiong 10-17-2012 02:37 PM

Re: Kyle's AWD Spyder Project - Big Money
 
Lol, I meant to say if you are doing the AWD conversion yourself. It appears that you are :) pm sent.

TkrPerformance 10-17-2012 09:05 PM

Re: Kyle's AWD Spyder Project - Big Money
 
will be a fun project. I had fun making mine awd back in 2000

95talonracer 10-17-2012 09:35 PM

Re: Kyle's AWD Spyder Project - Big Money
 
Wow you did yours in 2000?

Alpha D 10-17-2012 10:05 PM

Re: Kyle's AWD Spyder Project - Big Money
 
Like a Boss !

bigboostingst 10-18-2012 08:21 AM

Re: Kyle's AWD Spyder Project - Big Money
 
Unfortunately I already welded the rear mount before I read your comment blageo23, I checked about 10 times to make sure it was all lined up. Fingers crossed.

Well, since the awd swap is going so nicely I decided to buy my car a little "treat". It is a built 2.3 6 bolt with wiseco forged pistons, crower rods, acl race bearings, and arp hardware.

http://i925.photobucket.com/albums/a...2/IMAG1130.jpg

bigboostingst 10-22-2012 08:44 AM

Re: Kyle's AWD Spyder Project - Big Money
 
I got the 7 bolt out, now I just need to gather a few more pieces and drop my built 6 bolt in.

http://i925.photobucket.com/albums/a...2/IMAG1172.jpg

bigboostingst 10-25-2012 08:46 AM

Re: Kyle's AWD Spyder Project - Big Money
 
AWD gas tank mounted:

http://i925.photobucket.com/albums/a...2/IMAG1149.jpg

Fuel nozzle swapped:

http://i925.photobucket.com/albums/a...2/IMAG1147.jpg

Goat Blower 10-25-2012 09:09 AM

Re: Kyle's AWD Spyder Project - Big Money
 
Wow, looks good.

bigboostingst 11-09-2012 01:50 PM

Re: Kyle's AWD Spyder Project - Big Money
 
I picked up a few parts to get me through the built 6 bolt swap...

http://i925.photobucket.com/albums/a...2/IMAG1189.jpg

bigboostingst 12-24-2012 09:38 AM

Re: Kyle's AWD Spyder Project - Big Money
 
I think it's about time for an update.... This project has been sucking up all my time but has been progressing quickly.

Oil port mod since I will be mounting the 2g head on my built 6 bolt block.

http://i925.photobucket.com/albums/a...ps9e6724e9.jpg

Assembled 2.3 stroker shortblock with ARP's:

http://i925.photobucket.com/albums/a...psb7a02ac1.jpg

Assembled longblock (no the timing belt wasn't tensioned yet...):

http://i925.photobucket.com/albums/a...ps251d710b.jpg

Aaaand it's finally time to toss it back in (AWD trans mounted):

http://i925.photobucket.com/albums/a...ps72efec61.jpg

bigboostingst 12-24-2012 09:44 AM

Re: Kyle's AWD Spyder Project - Big Money
 
I also parted out the talon... I couldn't believe the amount of interest in dsm parts in the Minneapolis area. Literally everything of value sold.

http://i925.photobucket.com/albums/a...psca5feb56.jpg

http://i925.photobucket.com/albums/a...ps4b7521b0.jpg

I scrapped the remainder of the car, it was definitely nice to get my garage space back!

bigboostingst 12-24-2012 09:56 AM

Re: Kyle's AWD Spyder Project - Big Money
 
I also took some time to to replace the lower ball joints, as you can see they were in great shape :/ ... I'm surprised I even made it home with all 4 wheels attached after looking at one of them.

http://i925.photobucket.com/albums/a...pse2a05811.jpg

I also took the time to rebuild all of the axles, made a mess of the beer pong table.

http://i925.photobucket.com/albums/a...pse95e6f2e.jpg

C3L1CA 12-24-2012 10:17 AM

Re: Kyle's AWD Spyder Project - Big Money
 
Nice progress!

Maybe I missed it but what turbo did you end up getting and have any power goals in mind? Should be a sweet build once you're done with it!

bigboostingst 12-24-2012 02:07 PM

Re: Kyle's AWD Spyder Project - Big Money
 
Dropped the new engine in:
http://i925.photobucket.com/albums/a...psf1ddf11f.jpg

Mounted the AWD driveshaft:
http://i925.photobucket.com/albums/a...ps96fbf47c.jpg

After wiring up the 6 bolt CAS and connecting the various sensors, belts, exhaust, etc. it was FINALLY time to fire up the beast!!!! It started right up and idled smoothly on the first twist of the key. So I started the break in process with a spirited drive to the gas station:
http://i925.photobucket.com/albums/a...psafb8f82b.jpg

I have since put about 50 miles on the car and have not come across a single issue. I did a compression test and came up with ~175-178psi in each cylinder so I think it's time to toss more money at it (so I can go pick on some corvettes).

turbotalon1g 12-24-2012 02:12 PM

Re: Kyle's AWD Spyder Project - Big Money
 
Nice work.
What is your setup?

bigboostingst 12-24-2012 02:14 PM

Re: Kyle's AWD Spyder Project - Big Money
 
Quote:

Originally Posted by C3L1CA (Post 420225)
Nice progress!

Maybe I missed it but what turbo did you end up getting and have any power goals in mind? Should be a sweet build once you're done with it!

I'm probably one of the only people ever to do this, but I resisted temptation and broke in my 2.3 stroker with the t25 using the MotoMan procedure!
http://www.mototuneusa.com/break_in_secrets.htm

Depressing, I know... I do have a 20g from an old project which I planned on bolting on but plans have since changed and I am considering purchasing an fp green xl. I am looking to make a fun ~500hp weekend car. I am very open to suggestions if anybody has any!

turbotalon1g 12-24-2012 02:18 PM

Re: Kyle's AWD Spyder Project - Big Money
 
That sounds badass, the only suggestion I would say to do is pick the smallest turbo for your goal, it will help keep the powerband broad, be responsive and most likely the most fun.

DSMINMN 12-24-2012 09:00 PM

Re: Kyle's AWD Spyder Project - Big Money
 
This looks like a fun project! Black AWD swapped Spyders are tits.

bigboostingst 12-27-2012 08:19 AM

Re: Kyle's AWD Spyder Project - Big Money
 
Quote:

Originally Posted by turbotalon1g (Post 420238)
That sounds badass, the only suggestion I would say to do is pick the smallest turbo for your goal, it will help keep the powerband broad, be responsive and most likely the most fun.

Thanks for the suggestion, that's one of the main reasons I chose this turbo. It'll put me right at the 500 level (on a good day). However, a nice Holset setup is looking more and more appealing every day...

Quote:

Originally Posted by DSMINMN (Post 420241)
This looks like a fun project! Black AWD swapped Spyders are tits.

My thoughts exactly!

sleepydsm 12-30-2012 03:54 PM

Re: Kyle's AWD Spyder Project - Big Money
 
Really think a 20G will get you to that 500 level?

You should have just bought Blageo23's black AWD spyder!! :P

goodhart 12-30-2012 05:31 PM

Re: Kyle's AWD Spyder Project - Big Money
 
Should get him there on a dynojet

bigboostingst 12-31-2012 12:31 PM

Re: Kyle's AWD Spyder Project - Big Money
 
Quote:

Originally Posted by sleepydsm (Post 420470)
Really think a 20G will get you to that 500 level

Sorry I should have been more specific, I meant my plans have changed and I now want this to be a higher hp car than when I started. I was never expecting anywhere near 500 from the 20g, although like goodhart said it might be possible on a dynoguess. It would almost be a shame not to push 500hp out of the car now that it has the 2.3.

Quote:

Originally Posted by sleepydsm (Post 420470)
You should have just bought Blageo23's black AWD spyder!! :P

Haha, or maybe Kerry's old black AWD spyder, but where is the fun in that!

95talonracer 12-31-2012 02:28 PM

Re: Kyle's AWD Spyder Project - Big Money
 
Haa the fun is in driving it and not building it. Jk, are you wanting to keep it a bolt on mitsu flange or t3 maybe?

Halon 12-31-2012 02:50 PM

Re: Kyle's AWD Spyder Project - Big Money
 
I can't remember exactly, but maybe 6-7 years ago at LSE I made low 300's on my 50 trim bolt-on setup. Maybe 330 or so, something like 23psi. Horseshit tune on e85 with those regrind DKS 272's. So what's that maybe 375 dynojet? I'd imagine 500 on a 20g would be a bit of a challenge.

turbotalon1g 12-31-2012 04:53 PM

Re: Kyle's AWD Spyder Project - Big Money
 
I agree. a 5858 variant would be perfect on that car and capable of 600whp even, you would have to talk to MAP or whoever to see about something that tops out at 550whp.

They do sell a 3431E turbo thats rated to 550 even then I'm sure it would do more.

goodhart 12-31-2012 09:09 PM

Re: Kyle's AWD Spyder Project - Big Money
 
Quote:

Originally Posted by Halon (Post 420516)
I can't remember exactly, but maybe 6-7 years ago at LSE I made low 300's on my 50 trim bolt-on setup. Maybe 330 or so, something like 23psi. Horseshit tune on e85 with those regrind DKS 272's. So what's that maybe 375 dynojet? I'd imagine 500 on a 20g would be a bit of a challenge.

You also have to remember that was 6-7 years ago. 16g's on e85 are making 420-430's now a days at MAP. I think Tachyon was making like 450/490 in October at MAP at I think on only 18 or 20 psi on his setup? I would think a car with a 7 or 8cm housing made to not make peak tq at 900 rpm like Paul's could probably get pretty close at MAP. Especially if it was billet.

Halon 01-01-2013 03:08 AM

Re: Kyle's AWD Spyder Project - Big Money
 
20g and billet used together does not compute for me.

19TsiAwd90 01-01-2013 09:35 AM

Re: Kyle's AWD Spyder Project - Big Money
 
^then you need to do some reading turbo lab makes great billet 20g's you can even get extended tip billet 20g wheel
https://www.facebook.com/photo.php?f...type=1&theater
this guys running a turbo lab 50trim(same as a fp green) these are great numbers for low boost, hes also fwd i know that makes a diffrence but no that much.

*Edit* let the flaming and hating begin i can vouch for the turbos i have been running once for almost a year with no issues..

Tachyon 01-01-2013 12:08 PM

Re: Kyle's AWD Spyder Project - Big Money
 
Quote:

Originally Posted by goodhart (Post 420531)
You also have to remember that was 6-7 years ago. 16g's on e85 are making 420-430's now a days at MAP. I think Tachyon was making like 450/490 in October at MAP at I think on only 18 or 20 psi on his setup? I would think a car with a 7 or 8cm housing made to not make peak tq at 900 rpm like Paul's could probably get pretty close at MAP. Especially if it was billet.

Actually it was ~25 psi, but it really only made more TQ after about 20 as small turbo is small.

Goat Blower 01-01-2013 01:35 PM

Re: Kyle's AWD Spyder Project - Big Money
 
My 20G back in the day topped out at 395 FWHP on Elite's Dynojet at 24 psi and race gas. With today's better ECU control and E85, I would think you could probably get ~430 whp out of a regular old 20G.

bigboostingst 01-16-2013 08:59 AM

Re: Kyle's AWD Spyder Project - Big Money
 
I'm still breaking the motor in, I have almost 100 miles on it now (haven't had much time due to furnace issues I've been dealing with + a week in Vegas) but no major issues have popped up yet. I did have some lifter tick so I installed some 3g lifters:
http://i925.photobucket.com/albums/a...ps1d57b90a.jpg

http://i925.photobucket.com/albums/a...psa8cbff69.jpg

bigboostingst 01-22-2013 03:29 PM

Re: Kyle's AWD Spyder Project - Big Money
 
Well the lifters didn't fix the tick/faint knock I was experiencing so I decided to pull my rod bearings and check them out in case a bigger problem was developing. They looked fine, so I'm still investigating.

bigboostingst 04-01-2013 03:09 PM

Re: Kyle's AWD Spyder Project - Big Money
 
The headlights were in kinda rough shape:
http://i925.photobucket.com/albums/a...ps71f13d2d.jpg
http://i925.photobucket.com/albums/a...ps202a8742.jpg
They probably could have been wet sanded and buffed but I decided it would be easier to just replace them:
http://i925.photobucket.com/albums/a...psd0478363.jpg

Since my front bumper was off I installed my vrsf intercooler/piping/greddy bov/dejon 3" intake pipe:

http://i925.photobucket.com/albums/a...ps1c17f914.jpg

bigboostingst 04-01-2013 03:19 PM

Re: Kyle's AWD Spyder Project - Big Money
 
At this point it was time to cut the bumper (one of my least favorite jobs on these cars):
http://i925.photobucket.com/albums/a...ps73bb1fd6.jpg

Things seem to be coming along great.
http://i925.photobucket.com/albums/a...ps369c1e34.jpg

I am using my old tactrix 2.0 cable to tune the car (ecuflash/ceddymods/evoscan):
http://i925.photobucket.com/albums/a...psb330beb1.jpg


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