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Constant_Project21 01-30-2009 04:27 PM

My project= 1992 tsi
 
So I went to check out Steve's (goat blower's aka goodbye) 1992 talon for sale. Was alright with the price, took it for a quick spin, and liked it. So, I bought the car, had things squared away with Steve, and took her up to the gas station to get filled up. Put some premium in there to thin out whatever old gas was still in the tank, and headed on my way....

Now you might be asking yourself, how is this a project? First off, it will become my little project, and a problem arrose as I was heading home. As I was heading home, a very loud (that's no exaggeration) knocking sound started coming from the front end (engine bay area). I headed back, Steve and I started checking it out, making sure that everything was buttoned up and nothing was loose and rattling around. We spent an hour or so out in the cold, and got nowhere. We couldn't figure it out.

So, now I am in in a predicament. I will try my best to describe the noise, Steve, Jesse from primo, and myself have all heard it. It doesn't sound like a rod knock, it's not a constant knock. It seems to be making noise from the backside of the motor, on the very bottom. All of the lifters were there, there didn't seem to be anything loose in the timing, and it seems to be loudest when you let off the gas. It makes a noise when accelerating, but it's not as loud as when decceleration occurs, and there is some vibration in the steering. NO NOISE AT IDLE, runs smooth at idle.

Would like to hear from you guys, to see if you have any idea what the deal is. Steve, being the good guy he is, is gonna throw it on the lift and make sure the timing stuff he just did is correct, and look around and see if he can see if anything externally is messed up.

Thanks in advance.

edit: By the way, the car is a 1992 Talon TSI, All-wheel drive, and 5-speed.... I am now starting to think it's in the rear drive shaft (transfer case?), that would explain the vibration, and kind of explain the more violent noise in deccel....but idk, I'm just guessing.

JET 01-30-2009 05:19 PM

Re: My project= 1992 tsi
 
Might just be the carrier bearing, they are known to rip the rubber around the bearing and create a thump, especially on decel. It could also be something in the flywheel/clutch combo.

Constant_Project21 01-30-2009 05:23 PM

Re: My project= 1992 tsi
 
I hope its a carrier bearing, that's like $100 to buy one.... I didn't feel anything when pressing the clutch down, the noise would get loud, then as it came back to idle, and its not moving, the noise goes away.

btw:just talked got the title from steve, he's gonna take a look at it tomorrow, and will check the carrier bearing and transfer case out. Hopefully this will be an easy fix.

Kevin 1G Drummer 01-30-2009 06:41 PM

Re: My project= 1992 tsi
 
So it only makes the noise while driving? If looking at the engine, and rev the motor by hand with the throttle body it doesn't make any noise?

Constant_Project21 01-30-2009 06:47 PM

Re: My project= 1992 tsi
 
Yes when we rev the engine under the hood, out of gear, it still makes the noise. But no noise at idle, either way.

HiImBrian 01-30-2009 07:16 PM

Re: My project= 1992 tsi
 
Welcome to the dsm game! good luck

Constant_Project21 01-30-2009 07:22 PM

Re: My project= 1992 tsi
 
Oh this ain't my first rodeo...haha. I had a 92 laser rs before, and a 92 tsi. I just took a break for a while.

Kevin 1G Drummer 01-30-2009 08:13 PM

Re: My project= 1992 tsi
 
Quote:

Originally Posted by Constant_Project21 (Post 275294)
Yes when we rev the engine under the hood, out of gear, it still makes the noise. But no noise at idle, either way.

Hmm, to me that would rule out the t-case or driveshaft. Hopefully it's nothing too serious.

turbotalon1g 01-30-2009 08:22 PM

Re: My project= 1992 tsi
 
Good luck. Steve is a good guy he will steer you in the right direction.

Constant_Project21 01-30-2009 08:38 PM

Re: My project= 1992 tsi
 
Yea he's been really helpful through the whole ordeal. I'm now pretty much positive that its in the driveline, now just to find out where. I'd rather put in a new driveline piece then putting a engine in. Scared the crap out of me, litterally put 2-5 miles on it before it made the noises...

sleepydsm 01-30-2009 09:39 PM

Re: My project= 1992 tsi
 
Maybe a throw out bearing taking a shit? Where in Roseville are you? Primo, where most of my DSM friends locally end up going for fun, is right in New Brighton.

turbotalon1g 01-30-2009 10:08 PM

Re: My project= 1992 tsi
 
^gimme a shout next time you guys are chillin on a weekend (fridays too)

Constant_Project21 01-30-2009 10:17 PM

Re: My project= 1992 tsi
 
Quote:

Originally Posted by sleepydsm (Post 275318)
Maybe a throw out bearing taking a shit? Where in Roseville are you? Primo, where most of my DSM friends locally end up going for fun, is right in New Brighton.

I actually live in new brighton, off old 8 and cty. D. Primo is like 5-10mins from my house.

importcarkid 01-30-2009 10:30 PM

Re: My project= 1992 tsi
 
go figure! something goes wrong with a DSM right when you get it. haha classic. and to think I was serioulsy considering buying the same car from Goat blower.

Constant_Project21 01-30-2009 11:33 PM

Re: My project= 1992 tsi
 
Ehh, dsm's are like any performance car, theyre bound to break sometime. All I can really say, is shit happens....

sleepydsm 01-31-2009 01:34 AM

Re: My project= 1992 tsi
 
Get some pics up, what are you plans for the car?

Constant_Project21 01-31-2009 02:55 AM

Re: My project= 1992 tsi
 
I'll will get pics up when I get it back.
First things first, I'm gonna head to the junk yard and get a couple new pieces. Try to find some burgandy body pieces to replace the not so nice ones, just clean it up.

As for future mods, I am a bit undecieded. Would like to do the basics, fmic, maf-t, maybe suspension (get rid of the lifted look...lol). Just gonna clean it up a bit, leave it kinda stock (but thats what they all say.

turbotalon1g 01-31-2009 09:22 AM

Re: My project= 1992 tsi
 
MAFT? why?
oh i get it.

munchgsx 01-31-2009 09:33 AM

Re: My project= 1992 tsi
 
Does it still have balance shafts?

Go 2G MAS if anything MAF-T's suck.

Constant_Project21 01-31-2009 01:12 PM

Re: My project= 1992 tsi
 
As of right now, I am not to worried about mods. It's got a e3 16g, 2g mani, k&n, turbo xs boost controller, and thats pretty much it. It does not have the balance shafts removed. Mods will come with time, I still gotta do some reading, and see what direction I want to go in. E-85 has always sparked my intrest, but I think thats a little further down the road.

Constant_Project21 01-31-2009 04:33 PM

Re: My project= 1992 tsi
 
UPDATE!!
Well steve got it on the lift, and found out that the balance shaft belt, got something caught in it, and was shredding the belt. So all is good. I should have her back by monday or tuesday. :banana:

sleepydsm 01-31-2009 05:17 PM

Re: My project= 1992 tsi
 
wow nice save!

Constant_Project21 01-31-2009 05:34 PM

Re: My project= 1992 tsi
 
Yea makes sense now that I think about it. I just can't wait to get her back and start finding some parts.

Kevin 1G Drummer 01-31-2009 05:41 PM

Re: My project= 1992 tsi
 
It didn't hurt the timing belt did it? If not, you got lucky!

Constant_Project21 01-31-2009 05:43 PM

Re: My project= 1992 tsi
 
From what steve said, it was only the bs belt that got chewed up

twack 01-31-2009 07:18 PM

Re: My project= 1992 tsi
 
sounds like something i had happen when a bolt fell down my timing belt cover and started tearing up a belt

Constant_Project21 01-31-2009 07:45 PM

Re: My project= 1992 tsi
 
From what I have heard, that's pretty much the same deal. I think u-pull has a couple maroon 1gb's, so I will have to make a trip for some pieces as soon as I get it back.

Goat Blower 01-31-2009 07:55 PM

Re: My project= 1992 tsi
 
Well, got it done, it was a bolt that fell down in there and chewed up the BS belt, only made a few small nicks on the outside of the timing belt, no big deal. It still makes the noise, albeit it much less, and only on decel. Driving it, it's perfectly fine. I'm stumped on this one. Shane?

mdost03 01-31-2009 07:55 PM

Re: My project= 1992 tsi
 
Wow, you definitely dodged a bullet man! Good luck with it when you get it back.

twack 01-31-2009 08:06 PM

Re: My project= 1992 tsi
 
Quote:

Originally Posted by Goat Blower (Post 275406)
Well, got it done, it was a bolt that fell down in there and chewed up the BS belt,

Quote:

From what I have heard, that's pretty much the same deal.
Quote:

sounds like something i had happen when a bolt fell down my timing belt cover and started tearing up a belt
looks like i should have come in here a little sooner, sorry. Sounds like my belt took more of a beating though
http://i73.photobucket.com/albums/i2...5/P1010120.jpg
http://i73.photobucket.com/albums/i2...5/P1010123.jpg

Constant_Project21 01-31-2009 08:10 PM

Re: My project= 1992 tsi
 
Its still making noise? Is it as loud as it was the other day? Hmm

edit:could it possibly be the rear balance shaft that is actually creating the noise now? I have heard when they go out, they can make some noise. It looked as if the last time I drove it, that there was no oil pressure problems or anything so idk....I'm at a loss.

Goat Blower 01-31-2009 11:18 PM

Re: My project= 1992 tsi
 
It's a lot quieter now, only noticeable on decel in gear. Oil pressure is fine, and it runs great, so I'm not sure at this point, this isn't something I've seen before, and that's a rarity with these cars.

Constant_Project21 02-01-2009 12:11 AM

Re: My project= 1992 tsi
 
Thats weird, when you rev in nuetral, does it make the noise still? Give me a holler tomorrow. If you're at the shop, I'd like to stop by and see it.

T is for TURBO 02-01-2009 12:19 AM

Re: My project= 1992 tsi
 
Remove that BS crap and turn the hydro tensioner into a manual, then inspect the stock crankpulley for separation between the dampener.

Constant_Project21 02-01-2009 03:01 PM

Re: My project= 1992 tsi
 
Quote:

Originally Posted by twack (Post 275408)
looks like i should have come in here a little sooner, sorry. Sounds like my belt took more of a beating though
http://i73.photobucket.com/albums/i2...5/P1010120.jpg
http://i73.photobucket.com/albums/i2...5/P1010123.jpg

Yea I saw the timing belt before I left, just a little line on it, not nearly as bad as that.

Goat Blower 02-01-2009 03:57 PM

Re: My project= 1992 tsi
 
Quote:

Originally Posted by T is for TURBO (Post 275437)
Remove that BS crap and turn the hydro tensioner into a manual, then inspect the stock crankpulley for separation between the dampener.

It's not the dampener.

Constant_Project21 02-01-2009 04:02 PM

Re: My project= 1992 tsi
 
So now its just noise, in gear, in deccel? Or is there still noise in nuetral? I guess I will find out, I get her back today.

Constant_Project21 02-01-2009 08:26 PM

Re: My project= 1992 tsi
 
So....I picked the car up, was heading home, the noise was only happening when the car was creating vacuum or towards the top of 1st. As I was driving it home, it started to bog down, then died. It won't start now, its definately getting fuel, I can smell it, but I don't think its getting spark....I'm just gonna wait untill tomorrow and putz around with it.

sleepydsm 02-01-2009 10:45 PM

Re: My project= 1992 tsi
 
I really hate it when things like this happen. Just keep your head up!

Kevin 1G Drummer 02-01-2009 11:31 PM

Re: My project= 1992 tsi
 
That car just does not wanna go home with you. That sucks man! I hope you get it figured out.


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