JDM Switchable T-Case question

[iceminion]

I have a welded center diff, and a switchable transfer case.

The car is basically underivable in tight cornering situations (parking lots)

I know I can go under the car, unbolt the retaining plate, let the "plunger" slide forward to get 2WD.

Thats great, but I want more!

I want to be able to switch from 2wd to 4wd (back and forth) in the cab, but I want to do this without damaging the transfer case (because they are so rare)

I plan on building a bracket and a cable (or use an electric solenoid)

but I need to know:
1. How strong do I need to build the shifting mechanism
2. How much slop can I have, is the answer in thousands of an inch or "close enough"
3. can I switch while driving? (probably best to do it in a slight turn, so whatever "syncro" or "teeth" that make this thing work, can align themselves)
4. am I going to blow it up? (my car should dyno in the 400WHP plus catigory)

Thanks

[MustGoFaster]

Since these are so rare, I think those are mostly questions you will have to answer for yourself. I don't know of anybody else on here that has had one.

[DSM_421]

So do you have the switchable tranny too? Supposively I have a switchable JDM Galant VR-4 Tranny, but I don't know how to tell if it is or not... But I kind of think they are a big urban myth.

[iceminion]

No, they are quite real, you need a switchable transmission -or- a welded center diff to use the switchable transfercase.

there will be a 2WD/4WD sticker along with a lever on the side of the transmission, if it isnt there, its just a stock transmission

[Pushit2.0]

I would think if you are not moving it would work just like its supposed to, move the lever out to release and back in to engage(or what ever it is). I would just make sure its held really good when you are AWD, there might be some force trying to disengage it while driving, possibly.

~John

[iceminion]

My plan is to get the car up on a lift, get it idling correctly, put it in 1st, and see what happens when i unbolt the plunger.

[Pushit2.0]

Aside from possible VC boot damage I do not see what that would show you....

~John